wiring your Alternator or generator

 
 

ALTERNATOR WIRING

GENERATOR WIRING

   

   

Unlike a generator, the alternator is not self-exciting at start-up. A generator has field poles made of soft iron which hold a residual magnetism. The alternator field structure has little residual and thus has almost no output unless field current is supplied. 

To get the alternator going, a tiny field current must be supplied. In most designs, this current is initially provided by the dash warning light or the "exciter light"  With the Ignition switch closed, current flows thru the Lamp to the regulator and into the field winding.   If the dash warning light is burned out or disconnected, the alternator probably won't begin charging.   

As the alternator speeds up, stator voltage increases until the Trio diode voltage is sufficient to provide field excitation. As the voltage approaches 12 Volts, the dash Lamp goes off because it has the same potential on both sides.

The alternator system will not charge unless you have an exciter (idiot light) installed.  Any low amperage light will do the trick in either case. If you are using a small dash light,  like most of the automotive stores sells, they will work as long as they are not LED. LED lights will only pass current in one direction and even if it is wired correctly, it does not carry enough current to activate an alternator.

 

 

BOSCH AND MOTOROLA EXTERNAL REGULATOR ALTERNATOR WIRING

 

 

Volkswagen supplied Alternators and Voltage Regulators from two sources during this model year period that utilized External Voltage

Regulators. The Motorola Voltage Regulator (See Figure # 1 below) is no longer available, but the Bosch Regulator (Bosch 30 049)(See

Figure # 2 below) can be used with either Alternator if the mini-harness/receptacle supplied with the Voltage Regulator is utilized. Please

note the slight (but important) differences in the two diagrams below. Note that the Blue Wire coming from the Motorola Voltage Regulator

is not connected or utilized in any way with the VW installation (this regulator was used on other applications).

     

 Motorola Voltage Regulator

Bosch Regulator